Toggle type Injection Molding Machine for Plastic Lids

Catalog：

Hot Products

Toggle type Injection Molding Machine

Messages

keyword:

Hot Products

Toggle type Injection Molding Machine

Detail

Hot rolling type steel by heat treatment with excellent strength and hardness，Quench hardened with great strength.
Configure professional screw according to customer's raw material, effectively increase plasticization and wear resistance
Use FEM to analyze the BOX structure machine wall, and use high-rigidity formwork to make the molded stress evenly increase the machine wall life

A:Use FEM to analyze the BOX structure machine wall, and use high-rigidity formwork to make the mold stress evenly increase the machine wall life
B:Configure professional screw according to customer's raw material, effectively increase plasticization and wear resistance
C:Hot rolling type steel by heat treatment with excellent strength and hardness，Quench hardened with great strength.

CLAMPING UNIT

● Clamping mechanism guarantees best mold ftting.
● Uniform clamping force distribution increases mold service life and reduces flash in plastic product.
● High speed clamping achieves higher productivity;
● Computerized control for steady and precisely controlled injection pressure increases both machine and molds' service life.
● FEM analysis of mechanical behavior increases platens performance by 15%.
● Tie bar oriented shaping surface decreases stress by allowing force to evenly distribute and thus increases service life.
● The nuts with oriented shape prevent stress concentration on tie bar.

INJECTION UNIT

● Within 0.1 second response rate, the controller can achieve the repeatability up to 0.1% accurancy.
● Digital back pressure can be controlled at high accuracy inside the machine controller.
● High-torque hydraulic motor enables good plasticizing and molding for different resins.
● Steady double cylinder injection unit with high level of precision.
● Screw auger is corrosion-resistant and variations to match different resins are available.
● Hot rolling type steel by heat treatment with excellent strength and hardness.
● Quench hardened with great strength.
● Rust and corrosion proof by at-rust treatment.

HYDRAULIC UNIT

● Servo driven, energy savings 30% to 70% less power consumes compared to the previous variable displacement pump system.
● Logical hydraulic manifold design, for ultra fast response.
● All machine design for easy repair and maintenance.

ELECTRIC UNIT

● Completely software calibration function.
● Temperature accuracy 0.1°C , analog input (position) accuracy 0.01mm.
● Input:48 points; output 48 points (6 DC points or AC points).
● Multi-language support 2 languages(standard) can be upgrade to 10 languages(optional).
● Use usb interface,all programs are updated by usb.

MACHINE FUNCTIONS

Injection Unit
Function Description	Standard	Option
Standard nitrided screw	●
Other made for special resins		◎
Preumatic or hydraulic shut off nozzle		◎
Twin injection cyliners structure	●
Carriage movement by linear transducer		◎
Screw RPM display in controller	●
High torgue plasticising hydraulic motor	●
Digital back pressure control	●
Barrel feeding zone temperture motitor		◎
Purge Guard		◎
Barrel heating with insulation protection		◎
Heating barrel supporter (above 600T)	●
Resin loading perform		◎
Automatic lubrication system		◎
Ceramic heater bands		◎
Infrared heater bands		◎
Simutaneous plasticising by Servo motor		◎
Clamping Unit
Function Description	Standard	Option
Screw hole mold platen		◎
T-slot mold platen	●
Mechanical,electric and clamping unit	●
Automatic mold height adjustment by hydraulic motor	●
All machine movements by liner transducers	●
Adjustable mold platen supporting device	●
Moving platen protectedby high rigid linear guardrod	●
Clamping zone with top cover (CE Standard)		◎
Servo driven automatic safety door (Operator side)		◎
Euromap 12 or 67 robot interfaces		◎
Extended guard doors for extra UPVC fitting cyliners		◎
Fast & Easy plugs water regulators for molds	●
Air clast device		◎
Mold water regulators with tempature and flow control		◎
Hydraulic Unit
Function Description	Standard	Option
Servo motor system	●
Variable pump		◎
Increase pump motor capacity		◎
Sequentisl injection system		◎
High injection speed by accumulator		◎
Injection servo valve		◎
Hydraulic oil level alarm		◎
Regeration clamping system	●
Ejector on fly		◎
Simotaneous plasticising		◎
Electric Unit
Function Description	Standard	Option
Taiwan Dizhou controller	●
European KEBA controller		◎
Constantly monitor of machine function	●
Monitoring for production data	●
Three-color warning lamp	●
Servo motor overload protection	●
Emergency stop for both guard doors	●
Servo power system transformer		◎
Screw cold start-up prevention	●
Safety relay monitoring	●
Heating solid relay control	●
Computer network central control system	●
Hot runner control and interface		◎
Real time energy consumption monitor		◎
Constantly monitor of clamping force	●
Other
Function Description	Standard	Option
Special color		◎
Higher machine base		◎
Robot		◎
Tailor made molded product output bin		◎