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Two-Platen Injection Molding Machine for Car Bumper

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Two-Platen Injection Molding Machine

Detail


  •  
    In interactive cylinder design, pressurized mold opening reduces the force of the mold opening cylinder and prolongs the life
  •  
    Ample space between tie bar & long distance of opening stroke, which is especially good for products with big or deep size
  •  
    Using high rigidity linear slides, the injection action has low resistance, stability and long-lasting durability
  •  
    Easy to operate Clear function on the panel

A:Interactive cylinder design, pressurized mold opening reduces the force of mold opening cylinder and prolongs life
B:Large space between tie bar & long distance of opening stroke, which is especially good for products with big or deep size
C:Easy to operate Clear function on panel
D:Using high rigidity linear slides, the injection action has low resistance, stability and long-lasting durability

 

CLAMPING UNIT

● Four clamping cylinders with average output to reduce product shrinkage and deformation.
● Large space between tie bar & long distance of opening stroke, which is especially good for products with big or deep size.
● Sliding foot design, stable action, and easy maintenance and adjustment.

INJECTION UNIT

● The high rigid linear guideway realizes its function of lower resistance and ensures the injection unit stable and durable.
● The injection unit is stable and accurate by applying double cylinders.
● Proportional valve controls the back pressure for highly precise production.

CONTROL SYSTEM

● 1.Easy to operate.
● 2.Clear function on panel.
● 3.Stable and reliable quality.
● 4.Networking and monitoring.
     

HYDRAULIC SYSTEM

● 1.Quick and stable mould height adjustment.
● 2.Different from traditional proportional pump, our machine can save 30%~70% power by applying servo system, subject to different kinds of products.
● 3.Responding fast by the design of logical valve, large flow through the block, oil temperature is not easy to rise.
● 4.Oil hose installation riot chain, in line with European regulations.
● 5.Convenient for repairing and maintenance.
     

FUNCTION LIST

 

Injection Unit

Function Description

●Standard

◎Option

Standard screw

●

 

Double balance cylinder by injection structure

●

 

Display screw rotation speed

●

 

Plasticizing by hydraulic motor

●

 

Backpressure by proportional valve

●

 

Display injection pressure curve

●

 

Barrel supporting device

●

 

Feed zone temperature monitoring

 

◎

Purger guard

 

◎

Material-putting platform

 

◎

Centralized lubrication

 

◎

Ceramic heater

 

◎

Infrared heating ring

 

◎

Gas assisted injection interface

 

◎

Hopper

 

◎

Stainless steel hopper

 

◎

Extended nozzle

 

◎

Needle shut-off nozzle

 

◎

Plasticizing by servo motor

 

◎

Plasticizing by servo motor and gear box

 

◎

Clamping Unit

Function Description

●Standard

◎Option

T-slot template

●

 

Intractive clamping device

●

 

Hydraulic & electric interlock device

●

 

Hydraulic safety protection

●

 

Automatic adjustment of mould height

●

 

Mold open & close and ejector transducer control

●

 

Automatic centralized lubrication of quantitative

●

 

Adjustable sliding feet

●

 

High rigidity rail board

●

 

Automatic safety door

●

 

One set maniflod

●

 

2 sets of core pulling on moving platen

●

 

Safety pedal device

●

 

Screw hole template

 

◎

European standard template

 

◎

Tie bar puller system

 

◎

Perspective maniflod

 

◎

Quick coupling maniflod

 

◎

Air valve

 

◎

Sequence vavle

 

◎

Mold Opening and ejection synchronization

 

◎

Mold Opening and charging synchronization

 

◎

Highten frame

 

◎

Increase mold opening stoke

 

◎

Decrease mold closing stoke

 

◎

Pick up platform device

 

◎

Hydraulic Unit

Function Description

●Standard

◎Option

Servo motor system

●

 
Oil suction locked device

●

 
Increase pump motor capacity  

◎

Accumulator rapid injection  

◎

Inject servo Valve  

◎

Oil level alarm  

◎

Cold water valve  

◎

Electric Unit

Function Description

●Standard

◎Option

DIHZHOU controller

●

 
Real time working condition monitor

●

 
Monitoring for production data ●  
Automatic shows error

●

 
Injection pressure transfer holding function

●

 
I/O monitoring display ●  
Three-color warning light

●

 
Servo motor overload protection

●

 
Emergency stop button or safety door ●  
380V/16A 5-core power socket 2 sets

●

 
220V/16A 3-core power socket 1 set

●

 
Cold start protection ●  
Heating solid relay control

●

 
Real time mold clamping force monitor

●

 
Computer network central control system ●  
KEBA controller  

◎

380V/32A 5-core power socket  

◎

380V/16A 5-core power socket  

◎

220V/16A 3-core power socket  

◎

Servo power system transformer  

◎

Euromap 12 manipulator interface  

◎

Euromap 67 manipulator interface  

◎

Hot runner control and interface  

◎

Protective light grid device  

◎

Safety relay monitoring  

◎

Others

Function Description

●Standard

◎Option

Standard color

●

 
Adjustable leveling pad

●

 
Manual book、Clamping bar、Standard spare parts ●  
Quick mould change system  

◎

Anchor bolt  

◎

Special color  

◎

Robot  

◎

Hopper magnet  

◎

Chiller  

◎

Mold temperature controller  

◎

Dehumidifier  

◎

Auto-loader  

◎

Crusher  

◎

Blender  

◎

Dryer  

◎

 

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